Mold counters accurately monitor mold operations, validate process monitoring data, and assist with mold maintenance procedures.
The maximum operating temperature of this precision device is 250 ° F (121 ° C) using a non resettable, mechanical, 7-bit counter to record the number of times the mold is closed. Easy to install to adapt to varying mold insertion heights, the unit's counting mechanism relies on a sensor that detects when the mold is closed. Each mold cycle triggers a counting mechanism to increase the display of the count.
The main advantage of using a mold counter is to ensure that the mold is replaced or repaired at the appropriate time, thereby reducing production downtime and potentially saving a significant amount of money. By tracking the number of cycles completed by the mold, operators can accurately predict the time at which replacement or maintenance will be required.When using a mold counter, it is essential to ensure that the setting is accurate and that the counter is calibrated regularly to maintain accuracy. Furthermore, care should be taken to ensure that the counter is properly installed and secured in place to prevent damage or malfunction.Mold counters are suitable for use in various manufacturing environments, including those involving plastic injection molding, blow molding, and extrusion molding. They are available in various designs, including digital and mechanical models, and can be easily integrated into existing systems.
In terms of after-sales service, reputable manufacturers provide warranties and technical support to ensure customer satisfaction. They also offer repair and maintenance services to ensure that the mold counter remains in good working order.Mold counters are typically shipped in protective packaging to prevent damage during transport. They can be shipped via land or sea, depending on the destination and the customer's requirements.In conclusion, mold counters are an essential tool in the manufacturing industry, offering significant benefits in terms of reducing production downtime and potential cost savings. However, care should be taken to ensure that the counter is properly installed and calibrated, and that it is suitable for the specific application. Reputable manufacturers offer warranties, technical support, and repair services to ensure customer satisfaction.